About Automatic Collar type Servo Auger Filling Machine
An automatic collar type servo auger filling machine is a type of equipment used for packaging various products, such as powders, granules, and spices. The machine typically operates by using a servo motor to control the auger and accurately measure the desired quantity of product, and then depositing it into a pre-formed pouch or container.
The machine uses advanced electronic technology to control the flow of product into the pouch or container, and can be programmed with the desired weight for each product. The collar type design allows for precise positioning of the pouch or container during the filling process, ensuring that the product is deposited accurately and cleanly.
The machine can be equipped with various additional features, such as a sealing mechanism and a date printer, to seal and label the packaging. It can also handle a variety of packaging sizes and types, and can be customized to meet specific production requirements.
The automatic collar type servo auger filling machine is suitable for medium to large-scale production volumes and is known for its high accuracy, efficiency, and speed. It can be integrated into production lines and work with other equipment such as conveyor belts and packaging machines.
When selecting an automatic collar type servo auger filling machine, it's important to consider factors such as the type and size of the product being packaged, the required output capacity, the packaging material, and the level of automation needed. It's also important to choose a machine from a reputable manufacturer with a good track record of quality and reliability.
Overall, an automatic collar type servo auger filling machine can help improve the efficiency and accuracy of the packaging process, reduce labor costs, and ensure that products are properly weighed and packaged for distribution.
Precision and Flexibility for Powder PackagingEngineered for consistent accuracy, this servo auger filling machine features fully programmable servo control and auger screw to deliver a filling accuracy of 1%. It easily adapts to varying product flows and granule sizes, offering reliable performance for multiple powder products. The system accommodates various bag styles and laminate films while supporting pouch sizes from 60300 mm in length and 60220 mm in width. Customizable hoppers and adjustable sealing options further boost flexibility.
Intuitive Operation with Enhanced SafetyThis packaging system boasts a user-friendly touchscreen HMI and PLC-based control, allowing operators effortless setup, adjustment, and monitoring of machine parameters. Built-in safety featuresincluding panic switches, fail-safe cutoffs, and overload protectionensure safe operation in busy industrial environments. Its modular design enables quick and easy cleaning, supporting hygiene standards and reducing downtime.
FAQs of Automatic Collar type Servo Auger Filling Machine:
Q: How does the servo auger filling mechanism ensure high filling accuracy in this machine?
A: The servo auger filling mechanism relies on a fully programmable servo motor to precisely control the rotation and speed of the auger screw. This allows extremely accurate dispensing of powdered products, achieving up to 1% filling accuracy, which can be consistently maintained across different granule sizes and flow characteristics.
Q: What types of packaging materials and bag styles are compatible with the machine?
A: The machine can work with a wide range of packaging materials, including laminated films, poly, aluminum foil, and paper. It also supports various bag styles such as pillow, gusseted, and custom-designed bags, providing flexibility for diverse packaging requirements.
Q: Where is this machine best used, and what industries benefit most from its features?
A: This servo auger filling machine is ideal for industrial packaging environments like food processing plants, spice manufacturers, dairy product packagers, and pharmaceutical companies in India. Its robust construction, hygiene-focused design, and high-speed operation make it especially beneficial for applications involving powders requiring precise dosing and packaging.
Q: What is the process for cleaning and maintaining the machine?
A: The machine is designed for easy cleaning, featuring quick-disassembly componentsparticularly the hopper and product contact parts made of SS304/SS316 stainless steel. Regular maintenance involves wiping down surfaces, cleaning augers and hoppers, and checking the safety features, ensuring consistent performance and hygiene.
Q: How can I change pouch size or product quickly on this machine?
A: The intuitive touchscreen HMI and PLC-based controls allow quick parameter modifications for pouch size and filling range, making product or size changeovers efficient. The machine also offers easy access to auger and forming components for swift physical adjustments, minimizing downtime during transitions.
Q: What are the main operational benefits of using this automatic machine?
A: The main advantages include precise filling accuracy, fast pack speed (3080 packs/minute), reduced labor requirements via full automation, low-noise and safe operation, customizable sealing options, and versatility to handle different packaging materials and powder products. This promotes efficiency, reduces product wastage, and enhances packaging quality.
Q: When should I use the date printing facility, and how is it integrated?
A: The date printing facility is ideal for applications requiring batch tracing or expiry information on each pouch, such as food or pharmaceutical packaging. This machine allows integration of optional inkjet or thermal printers, enabling automated marking of each bag during the packaging process without manual intervention.